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Hexona

08· Plumbing and field services

The scheduler spent three to four hours a day building a week the software should have built itself.

This system is live and the measurement period has not closed. Everything below that looks forward is a projection, and it is named as one where it appears.

Found

$23,400/mo

$23,400 a month, around $280,800 a year

Status

Final results in progress

Built and live. No post-implementation period has been measured against it.

01The situation

A fast-growing plumbing company running multiple engineers, dozens of service calls a day and thousands of customer records. As it scaled, the existing CRM and the manual workflows around it became the constraint on the whole business.

Day-to-day operations ran on spreadsheets, manual scheduling, fragmented communication and job notes written out by hand. The CRM did not match how the company actually worked, so roughly 70% of its features went unused while the ones they needed were missing entirely.

02What we found

Leakage identified before the build
LeakCost
Scheduling done by hand by the PA3–4 hrs per day
Timesheet verification and correction10+ hrs per week
Engineers on manual reporting and phone-based admin5+ hrs per week
Management reconciling timesheets and locating missing data10 hrs per month
Total quantified operational waste$23,400 per month

03What we built

  • A custom admin dashboard with drag-and-drop scheduling, real-time job assignment against engineer availability, and status that advances itself as an engineer moves through a job
  • GPS-verified timesheets through geofenced clock-in and clock-out, an exception interface for the anomalies, and one-click payroll export
  • An internal assistant handling invoice generation, quote creation, job reports, troubleshooting guidance and real-time lookups such as what was charged last time
  • Hands-free voice reporting for engineers, so completion notes, parts used, customer notes and invoice items are spoken, structured and saved without anyone typing
  • Messaging over WhatsApp with an intent router behind it: booking requests create jobs, status questions answer themselves, complaints escalate to a manager
  • A plumbing-specific CRM built around their workflow, with unlimited engineers, no per-user pricing, and full ownership of the software and the data
  • Reporting covering a live engineer map, job pipeline, profitability, engineer performance, revenue forecasting, customer lifetime value and first-time fix rates
  • A two-week parallel run against the old system, daily backups, a staged rollout and full staff training

04What is expected

Nothing in this section is a measured result. The before-and-after figures are the delivered system as the client reports it, and everything after them is a projection from the measurements taken before the build. None of it has been measured against a period after the system went live.

Reported before and after
MetricBeforeAfter
Building the weekly schedule2 hours15 minutes
Timesheet accuracy without manual reviewRequired 10+ hrs/week of checking95%
  • Up to thirty hours a week projected to come out of scheduling, reporting, admin and communication
  • An 80% projected reduction in administrative workload across office and field staff
  • An estimated $7,500 a month in revenue protected from missed appointments and communication gaps
  • Reporting five times faster through voice, with around 70% of routine queries expected to be handled by the assistant

05What has and has not been measured

The $23,400 monthly waste figure was quantified before the build, from scheduling time, timesheet corrections, lost jobs and engineer downtime. Everything under outcomes is a projection rather than a measurement: the platform shipped, staff adoption is reported as fast, and long-term data is still being collected. Nothing here has yet been measured against a post-implementation period.

The client is not named here. Their name is withheld by agreement, and the figures are unaltered.

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